Static Control

 Static Neutralizers

InPro Technologies represents a line of industrial static neutralization equipment manufactured by Ion Systems Industrial. www.ion.com/industrial .

The Virtual AC Static Neutralizing System is the most advanced neutralizing system on the market, offering long range operation and patented system diagnostics and performance display. The system consists of a high efficiency neutralizing bar, a solid-state high voltage power supply with built-in monitoring circuit, a control module with various indicators and controls, and a 24VAC wall transformer. The system simultaneously monitors and displays neutralizing current and ionizing efficiency, and will alert the operator when it is time to clean the bar, or if there is a problem or malfunction.

Virtual AC Neutralizers deliver two to three times more ions than the majority of conventional static bars, giving it an extremely long effective range. Typically, a conventional static bar must be positioned within one inch of the moving web. Virtual AC bars are effective at distances 18” - 24” away from the web. Due to this long-range feature, VAC systems are ideal for:

· Unwinding and rewinding applications where the roll diameter is changing. The VAC will neutralize an unwinding web at full diameter all the way down to the core, without moving the bar.
· Bag machines with automatic wicketers. The long neutralizing range enables bag machines with automatic wicketers to run faster, often with fewer static bars.
· Installations where injection molded parts are transferred from the mold to a hopper or bin. Newly molded plastic parts are highly charged, causing them to attract airborne contamination leading to finishing flaws. Typically, blowers are installed along with a conventional static bar, in hopes of blowing ions onto the parts for neutralization. However, blowing air stirs up dust particles, perpetuating the problem of product contamination. Due to its long effective range, the Virtual AC system will keep the parts and the bins neutralized without the use of air, thereby eliminating part contamination as well as painful operator shocks.
· Fast moving webs. A single Virtual AC neutralizer can eliminate static charges from a web at speeds as high at 2000 fpm.

The Virtual AC system (VAC) is available with both computer and fieldbus interface so that the controls and diagnostic displays for multi-bar installations can be consolidated on a single PC or PLC screen. In addition to providing a graphical overview of a multi-bar system, you can control the entire system from this screen. Computerized history files and maintenance logs are generated in the software that are useful for process control.

Ion Systems offers a version of the VAC that is approved for installation in Class I Division 1 and 2, Group D hazardous areas.

 

Static Measurement

An electrostatic fieldmeter displays static potential in kilovolts as well as the polarity of the static charge. The fieldmeter is useful both as a tool to determine the ideal location of a static neutralizing bar, as well as to verify proper installation and operation of the bar. Ion Systems Industrial offers the compact, pocket-sized Model M770 fieldmeter with a 50kV range.

 

 

 

INPRO Technologies Inc.
5104 Pegasus Court, Suite K
Frederick, MD 21704
301.698.9711
301.698.9725 (FAX)
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